This is a common job on most Porsche 964s. Water gets trapped beneath the windshield seal and rust bubbles begin appearing below the paint. The car at hand is a 1992 Carrera 2 that has spent its life on the East Coast, and rust has penetrated each side of the cowl.
We sourced replacement corner sections from Dansk and like most replacement panels – they almost fit. New sections had to be fabricated as shown on the right. Here is everything all clamped in ready for welding.
All welded-in ready to be metal finished and filed smooth.
Ready for final paint!